Tag: Premier Xylophone Repair

Premier Xylophone Modification (Job No: 1291)


This is déjà vu. Actually I have done it deliberately; sometimes it is nice to work on two identical instruments side by side. However, the job that I have to do is completely different to the other Premier xylophone that I am working on (Job no: 1281). For a start this instrument is almost in one piece!

Unlike the xylophone in Job no: 1281, this instrument lives in cases and is frequently taken out for performances, so portability are versatility are important features that I have to retain in my design solution.

There is often a compromise between weight and strength especially when there is a budget. Unfortunately I do not have the resources or facilities of a Formula One team or Nasa, and I think that most customers would not really want to pay for composite or titanium frames. Aluminium is the option that most manufactures are taking (ignoramacies!). In my view this is the wrong direction; it is like using chocolate to make a tea-pot! Better design is the answer, and accept the fact that percussion instruments are heavy, after all, they are massive. If you want to buy a lightweight aluminium frame that can be carried, then carry it! Don’t put casters on it so that it can be wheeled around. Furthermore, when the aluminium breaks, it is harder to repair. I send aluminium out to be welded; I already spend around £500 a year on renting the bottles of gas I regularly use without needing another one specifically to weld aluminium occasionally.

So I use steel. Steel is strong, steel is cheap, it is easy to work, easy to finish, easy to repair. Steel has a lot of benefits over aluminium, the one downside is that it is heavier. But let’s get our facts right, if I were to hold two bits of tube, one steel, one aluminium, of equal length and equal strength I think that difference between the two would be negligible. Anyway, that’s something for me to find out.

Despite all that, Premier use steel, so that is what I have used to modify this frame. I have also beefed up the design so that the frame is a lot stronger. At the end of the day, it has been given to me because it is broken – the original design failed. Inevitably this means it has put on weight, but I have spent a lot of thought on how to limit it.

IMG_20160211_102034

Premier Xylophone Rebuild (Job No:1281)

IMG_20160204_171547

It is not uncommon for me to receive an instrument in a pile of bits. This Xylophone made by Premier Percussion typifies the condition of instruments when they arrive.

Whether I am doing a repair, or completely starting again these bits are really important. In this instance, a repair is possible, but the manner in which the frame has collapsed, combined with what the customer requires from the restored instrument gives me an insight as to how I am to do the repair in order for it to survive over the long-term.


One of the many things that I have learnt over the years is never to make assumptions – it is one of my golden rules. Invariably if something I do doesn’t work, when I analyse the reasons why, it is because I have assumed, for example, that the manufacturer will have drilled the holes in the right place. So when I make new frames for instruments, I really do need the instrument.

I used to make up new bottom bars to be fitted to Musser M55 vibraphones, they were made on a jig for consistency and individually checked. They were all good, but the next time I had an M55 in to the workshop requiring one to be fitted, it didn’t work. It was miles out (exaggeration), so I had to make one from scratch anyway. Lesson learned; don’t assume that just because something is mass-produced that it will be the same shape as the next one coming out of the factory.

Premier Percussion generally have higher standards than most using smaller tolerances, but even this xylophone (when assembled) is different to the next job I have to do, which is the same model of xylo. However the two customers have totally different requirements; this customer wants the simplest of frames so that there is nothing to go wrong, so this is what they will get.

IMG_20160211_183728